Production Equipment
Advanced Welding Technologies
Certified expertise across 150+ welding procedures
Multi-process welding capabilities for stainless steel, Duplex, Super Duplex, titanium, and nickel alloys. Every welding technology certified to EN ISO 3834-2 standards. Specialized procedures for chemical processing equipment, pharmaceutical installations, mining applications, and food production systems.
Available welding processes:
– Automatic Submerged Arc Welding for high-deposition-rate applications and deep penetration welds
– Mechanized Metal Inert Gas welding in controlled atmosphere for aluminum and stainless steel
– Active Gas Arc Welding for carbon steel and low-alloy steel fabrication
– Tungsten Inert Gas precision welding for exotic alloys and critical applications
– Manual Metal Arc Welding for field repairs and position welding
Why this matters:
Certified welding procedures eliminate trial-and-error. Your project gets executed with proven parameters that deliver consistent quality, proper material properties, and code-compliant joints. No surprises during inspection.
ESAB CaB 300 3x3 Welding Manipulator
Automated welding for consistent quality on large-diameter vessels and cylindrical components
Characteristics:
◆︎ SLaf 1001 Saw with welding head A2SF J1
◆︎ Mig 500i with welding head A2SG J1 4WD (MIG/MAG)
Dual-process capability with SAW and MIG/MAG welding heads. SLaf 1001 Saw system with A2SF J1 welding head delivers high-deposition submerged arc welding. Mig 500i with A2SG J1 4WD head provides mechanized MIG/MAG capability. Four-wheel drive positioning system maintains precise torch angle throughout rotation.
Applications
Pressure vessel fabrication, storage tank production, large-diameter pipe manufacturing, heat exchanger shells, reactor vessels.
Production advantage
Automated welding delivers consistent penetration, eliminates operator variables, and increases deposition rates compared to manual welding. Complex weld geometries completed with repeatable quality.
Flow Waterjet Cutting System MACH 500
Precision cutting without heat-affected zones for materials up to 300mm thick
Characteristics:
◆︎ Table size: 2000 mm x 6000 mm
◆︎ Max. plate thickness: 300 mm
2000mm x 6000mm cutting table handles large plate dimensions. Maximum thickness capability of 300mm accommodates heavy plate cutting for structural components. Waterjet technology cuts without introducing heat, eliminating distortion and material property changes. No secondary machining required for most applications.
Materials processed
Stainless steel, carbon steel, aluminum, titanium, nickel alloys, composite materials, rubber, plastics.
Cut quality advantages
No heat-affected zone. No material hardening. No thermal distortion. Clean edges ready for welding. Complex geometries and tight nesting capabilities minimize material waste. CNC control ensures dimensional accuracy across entire cutting table.
BOMAR Individual 620.460 GH Saw Machine
Heavy-duty industrial sawing for structural steel and large-diameter pipe
Cutting sizes:
◆︎ 0° : Ø 460; Square 460; Rectangular 620×460
◆︎ 45°: Ø 420; Square 405; Rectangular 420×400
◆︎ 60°: Ø 275; Square 265; Rectangular 280×390
Multi-angle cutting capability from 0° to 60°. At 0°: cuts pipe up to 460mm diameter, square bar 460mm, rectangular sections 620x460mm. Precision angle cuts for structural fabrication and pipe preparation. Hydraulic clamping system secures workpieces during cutting operations.
Cutting capacity eliminates outsourcing
Most structural steel sizes and standard pipe dimensions processed in-house. Quick setup time between cuts maintains production flow. Clean, square cuts reduce downstream fitting and welding preparation time.
FACCIN 4-Roll Plate Bending Machine
Precision cylindrical forming for pressure vessels and large-diameter tanks
Characteristics:
◆︎ Max. plate width 3050 mm
◆︎ Max. plate thickness 15 mm Stainless Steel
◆︎ Min. cylinder of Ø 455 mm for sheet of 10 mm
◆︎ Max. cylinder rolling Ø 5000 mm
3050mm width capacity processes full plate dimensions without seams. 15mm maximum thickness for stainless steel rolling. Minimum diameter of 455mm for 10mm plate enables tight-radius cylinders. Maximum rolling diameter of 5000mm accommodates large industrial vessels. Four-roll design provides precise radius control and eliminates flat spots.
Application range
Storage tanks, pressure vessels, heat exchanger shells, reactor bodies, large-diameter piping, structural columns.
Quality output
Pre-bending capability on plate edges eliminates flat sections. Digital readouts enable precise diameter control. Consistent wall thickness throughout rolled section. Reduced fitting time during longitudinal seam welding.
HACO ERM 30320 Hydraulic Press Brake
High-tonnage precision bending for stainless steel and exotic alloys
Characteristics:
◆︎ Max. bending length 3100 mm
◆︎ Capacity 3200 kN
3100mm bending length handles full-width plate processing. 3200 kN (320-ton) capacity bends heavy-gauge stainless steel and Duplex alloys. CNC control delivers repeatable angle accuracy across production runs. Hydraulic ram provides consistent force distribution throughout bend length.
Bending capabilities
Stainless steel up to 12mm, mild steel up to 16mm, aluminum up to 20mm. Complex multi-bend profiles completed on single machine. Tooling inventory accommodates various radius and angle requirements.
Production efficiency
CNC programming stores bend sequences for repeat production. Back-gauge positioning system ensures consistent bend locations. Quick tool changes minimize setup time between different part geometries.
HACO HSLX 4016 Hydraulic Guillotine Shears
Clean, burr-free cutting of stainless steel plate up to 4 meters wide
Characteristics:
◆︎ Max. cutting length 4050 mm
◆︎ Max. stainless steel sheet thickness 10 mm (special knife for stainless steel)
4050mm cutting length processes standard plate widths without repositioning. 10mm maximum stainless steel thickness with specialized blade geometry. Hydraulic operation provides consistent cutting force across full blade length. Special knife design for stainless steel prevents edge work-hardening.
Sheet cutting applications
Tank panel preparation, vessel component blanking, structural plate sizing, cover plate production.
Cut quality advantage
Square, burr-free edges reduce grinding and edge preparation. Minimal material distortion compared to thermal cutting. Back-gauge system enables precise dimension control for production runs. Quick blade adjustment accommodates different material grades.
AKYAPAK BMB 16X5000 High Speed Flanging Machine
Automated edge flanging for tank heads and pressure vessel end caps
Characteristics:
◆︎ Max. plate thickness up to 16 mm
◆︎ CNC Control
◆︎ Hydraulic System with Safety Measures
◆︎ Max. Ø 5000 mm
16mm maximum plate thickness capacity. 5000mm maximum diameter accommodates large industrial vessels. CNC control provides precise flange angle and width. Hydraulic system with integrated safety measures. High-speed operation reduces forming time compared to manual methods.
Flanging applications
Tank head preparation, pressure vessel end caps, manway reinforcements, nozzle openings.
Manufacturing advantage
Consistent flange geometry improves fit-up during assembly. Automated process eliminates manual forming variables. Reduced labor hours on repetitive flanging operations. Safety systems protect operators during high-force forming cycles.
AKYAPAK Profile and Pipe Bending Machines
Two-machine capacity for structural steel and process piping applications
Characteristics:
◆︎ Max. pipe bending Ø DN150 (Ø 168,3 mm)
◆︎ Max. profile bending: HEA 180
Model 1: DN100 (114.3mm) maximum pipe diameter, HEA 120 profile capacity
Model 2 (APK-180): DN150 (168.3mm) maximum pipe diameter, HEA 180 profile capacity
CNC-controlled bending eliminates manual adjustment errors. Hydraulic drive provides consistent bending force. Multiple die sets accommodate various pipe schedules and profile sizes. Radius control maintains wall thickness without collapsing.
Bending applications
Process piping systems, structural frames, handrail fabrication, equipment supports, exhaust systems.
Production capability
Complex multi-plane bends completed on single machine. Repeatable radius accuracy for production quantities. Reduced fitting time through precise bend angles. No heat-induced material property changes.
AKYAPAK Rollerbed System
Heavy-duty material handling for large-diameter cylindrical fabrication
Characteristics:
◆︎ 5 Axes 10t each
◆︎ Max. Ø 5000 mm
Five motorized axes rated at 10 tons each. 50-ton total capacity supports large vessel sections during welding and assembly. Maximum diameter capacity of 5000mm accommodates industrial-scale tanks and pressure vessels. Synchronized rotation maintains consistent positioning during circumferential welding.
Integration advantage
Works with welding manipulators and positioners for complete automated welding systems. Variable speed control matches welding travel speeds. Solid construction eliminates vibration during rotation. Safety interlocks prevent accidental movement during operator access.
AHK 20-16/20 3-Roll Plate Rolling Machine
Compact plate rolling for medium-diameter vessels and pipe sections
Characteristics:
◆︎ Max. plate width 2100 mm
◆︎ Max. plate thickness 20 mm Stainless Steel
◆︎ Min. cylinder of Ø 320 mm for sheet of 10 mm
◆︎ Max. cylinder rolling Ø 5000 mm
2100mm width capacity. 20mm maximum stainless steel thickness. Minimum cylinder diameter of 320mm for 10mm sheet enables small-diameter components. Maximum rolling diameter of 5000mm. Three-roll design with hydraulic top roll adjustment.
Rolling applications
Medium-diameter tanks, pipe sections, ductwork, conveyor housings, structural tubes.
Operational benefits
Pre-bending capability on plate edges. Digital position indicators for diameter control. Quick roll adjustment between different plate thicknesses. Compact footprint compared to four-roll machines. Complement to larger FACCIN rolling capacity.
AKYAPAK Conventional Welding Positioners 5T and 1T
5-Ton and 1-Ton capacity for optimized weld positioning
Characteristics:
◆︎ Max. load: 5000 kg0
◆︎ Table: Ø 1525 mm
◆︎ Length Overall (L): 1800 mm
◆︎ Height Overall (H): 1200 mm
◆︎ Width Overall (W): 1540 mm
5T Model: 5000kg load capacity, 1525mm diameter table, variable rotation speed, full 360° positioning
1T Model: Smaller capacity for component welding and assembly work
Both models provide optimal weld positioning to eliminate overhead and vertical-up welding positions. Rotate complex weldments to flat or horizontal positions for improved quality and productivity. Variable speed control matches welding procedures.
Productivity impact
Faster welding speeds in downhand position. Improved weld quality through proper torch angles. Reduced welder fatigue. Consistent results across multiple operators. Support for robotic and manual welding operations.
UZ50 TRIUMPH Double-Sided Beveller
Automated edge preparation for weld joint quality and productivity
Characteristics:
◆︎ Cutting speed: 182 m/min
◆︎ Plate thickness: 7-80 mm
◆︎ Angle range: 150-600 (gradually)
182 meters per minute maximum cutting speed. 7-80mm plate thickness range. Adjustable bevel angles from 15° to 60°. Three-dimensional manipulator positioning. Simultaneous double-sided beveling eliminates plate flipping.
Edge preparation benefits
Precise bevel angles ensure proper weld joint geometry. Clean, consistent edge profile improves welding productivity. Faster than manual grinding or flame cutting. No heat-affected zone or material distortion. Reduced consumable waste from proper fit-up.
Quality impact
Correct bevel angles reduce welding passes required. Consistent land thickness controls root penetration. Clean edges minimize porosity and inclusion defects. Time savings multiply across large projects with extensive welding requirements.
Robot Welding Center
Automated Arc TIG and MIG welding for precision and production efficiency.
Characteristics:
◆︎ Max. welding length – 2 x 6200 mm
◆︎ Max. welding – Ø 1800 mm
◆︎ Max. part weight – 1000 kg
◆︎ Welding technology – Arc Tig, MIG
Maximum welding length of 2 x 6200mm accommodates long seam welds. 1800mm maximum diameter capacity. 1000kg part weight capacity. Programmable six-axis robot with Arc TIG and MIG capabilities. CNC rotator provides synchronized workpiece positioning during welding.
Robotic welding advantages
Consistent penetration and bead profile. Repeatable quality across production quantities. Increased deposition rates compared to manual welding. Reduced operator exposure to welding fumes and UV radiation. 24/7 operation capability for high-volume production.
Applications
Long seam welding on vessels, repetitive structural welding, precision TIG root passes with automated fill passes, orbital pipe welding, complex multi-pass procedures.
Modular Hydraulic Jacking Kit for Cylindrical Tanks
Specialized lifting system for on-site tank construction and maintenance
Characteristics:
◆︎ 75 jacking posts
◆︎ 5 hydraulic power units
◆︎ Prepared for operation in harsh climatic conditions
75 hydraulic jacking posts provide distributed lifting force. Five independent hydraulic power units enable zone control. Engineered for harsh climatic conditions and outdoor operation. Modular design scales to various tank diameters and heights.
Tank construction applications
Bottom-up tank construction methodology, tank shell lifting during construction, maintenance access for tank bottom inspection, foundation repair and releveling.
Installation advantage
Eliminates crane requirements for tall tank construction. Distributed load prevents shell distortion. Synchronized lifting maintains level control. Proven system for efficient tank erection. Reduces project timeline and construction costs.